Tissue tape Die-Cut

1. Gather Customer Requirements

• Drawing: Customers should provide a detailed drawing specifying the part's dimensions, shape, and desired die-cut positions (if available).
• Tape Type:
  • Specify the tape part number (if known), e.g., 3M 9448HK, Tesa 4972.
  • Specify the type of tape (if the part number is unknown), e.g., double-sided tissue tape, white tissue tape, clear tissue tape.
  • Indicate requirements (if the type is unknown), e.g., needs to adhere to ABS plastic, needs to be easily removable.
• Dimensions:
  • Tape thickness, e.g., 0.08 mm, 0.15 mm.
  • Tape roll width, e.g., 12 mm, 24 mm, 50 mm.
  • Dimensions of the die-cut piece, e.g., 10 x 10 mm, 50 x 100 mm.
• Quantity: The number of pieces required.
• Adherend Material: The type of material the tape will be adhered to, e.g., plastic, metal, paper.
• Application: The intended use of the tape, e.g., attaching circuit boards, adhering plastic parts, attaching labels.
• Budget: The customer's budget for the project.

2. Evaluate Feasibility and Provide Quotation

• Review Drawing: Verify the accuracy and clarity of the drawing (if provided).
• Material Selection: Select the type and properties of tissue tape that best suit the application and the customer's budget.
• Cost Calculation: Calculate the production cost, including material, labor, processing, and profit margin.
• Quotation: Provide a quotation to the customer, including details of the materials and production process.

3. Drawing and Specification Approval

• Drawing Approval: The customer reviews and approves the drawing prepared by the manufacturer to confirm accuracy before production (if applicable).
• Specification Approval: The customer reviews and approves the material specifications, including the type of tissue tape, adhesive, and other properties.

 4. Prepare Artwork and Die-Cutting Tool

• Artwork Preparation: Convert the drawing into a production-ready file format, such as .dxf or .dwg.
• Tool Fabrication: Fabricate the die-cutting tool based on the approved drawing using suitable materials like steel or aluminum.

5. Sample Production and Customer Approval

• Sample Production: Produce a sample piece based on the approved drawing and specifications.
• Sample Submission: Submit the sample to the customer for review and approval.

6. Die-Cut the Tissue Tape

• Material Preparation: Cut the tissue tape to the required dimensions.
• Die-Cutting: Die-cut the tissue tape using the prepared tool.

7. First Article Inspection

• Quality Inspection: Inspect the first article for quality, including dimensions, shape, neatness, and adhesion, to ensure it meets the drawing and specifications.

8. Mass Production

• Die-Cutting: Proceed with die-cutting the tissue tape according to the customer's order quantity.
• Quality Control: Conduct regular quality checks throughout the production process.

9. Packaging and Approval

• Packaging Design: Design appropriate packaging for the parts to prevent damage during transportation.
• Packaging Sample Submission: Submit a sample of the packaging to the customer for review and approval.

10. Packaging and Delivery

• Packaging: Package the finished parts in the approved packaging.
• Delivery: Deliver the finished parts to the customer according to the agreed schedule.