Acrylic foam tape Die-cut

 

Die-cut acrylic foam tape is a crucial material in the automotive industry, especially for part assembly processes. Its strong adhesion, durability, and ability to withstand vibrations make it ideal for various applications. Accepting orders for custom die-cut acrylic foam tape requires a meticulous process to ensure the final product meets the customer's exact needs and maintains the highest quality standards.

 

 

 

  1. Gather Customer Requirements
  • Drawing: Customers should provide a detailed drawing specifying the part's dimensions, shape, thickness, and desired die-cut positions (if available).
  • Tape Type:
  • Dimensions:
  • Quantity: The number of pieces required.
  • Adherend Material: The type of material the tape will be adhered to, e.g., metal, plastic, glass.
  • Application: The intended use of the tape, e.g., interior car part installation, side mirror installation, emblem attachment.
  • Budget: The customer's budget for the project.
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2. Evaluate Feasibility and Provide Quotation

  • Review Drawing: Verify the accuracy and clarity of the drawing (if provided).
  • Material Selection: Select the type and properties of acrylic foam tape that best suit the application and the customer's budget.
  • Cost Calculation: Calculate the production cost, including material, labor, processing, and profit margin.
  • Quotation: Provide a quotation to the customer, including details of the materials and production process.

 

 

  1. Drawing and Specification Approval
  • Drawing Approval: The customer reviews and approves the drawing prepared by the manufacturer to confirm accuracy before production (if applicable).
  • Specification Approval: The customer reviews and approves the material specifications, including the type of acrylic foam tape, adhesive, and other properties.
  1. Prepare Artwork and Die-Cutting Tool
  • Artwork Preparation: Convert the drawing into a production-ready file format, such as .dxf or .dwg.
  • Tool Fabrication: Fabricate the die-cutting tool based on the approved drawing using suitable materials like steel or aluminum.
 

 

  1. Sample Production and Customer Approval
  • Sample Production: Produce a sample piece based on the approved drawing and specifications.
  • Sample Submission: Submit the sample to the customer for review and approval.

6. Die-Cut the Acrylic Foam Tape

  • Material Preparation: Cut the acrylic foam tape to the required dimensions.
  • Die-Cutting: Die-cut the acrylic foam tape using the prepared tool.

 

 

  1. First Article Inspection
  • Quality Inspection: Inspect the first article for quality, including dimensions, shape, neatness, and adhesion, to ensure it meets the drawing and specifications.
  1. Mass Production
  • Die-Cutting: Proceed with die-cutting the acrylic foam tape according to the customer's order quantity.
  • Quality Control: Conduct regular quality checks throughout the production process.

 

 

 

9. Packaging and Approval

  • Packaging Design: Design appropriate packaging for the parts to prevent damage during transportation.
  • Packaging Sample Submission: Submit a sample of the packaging to the customer for review and approval.
  1. Packaging and Delivery
  • Packaging: Package the finished parts in the approved packaging.
  • Delivery: Deliver the finished parts to the customer according to the agreed schedule.